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  • Machining Center JW-M855L

    The main shaft box and other key components utilize high-quality TH 300 castings. The reasonable structural strength is calculated and analyzed by finite element analysis to provide high mechanical rigidity. The casting structure adopts integrated molding technology box structure machine tool has high rigidity and high strength, with excellent geometric positioning accuracy is excellent. And can ensure the long-term stability and high precision.

    Description


    1. Main features of the machine tools

    1. The main shaft box and other key components adopt high-quality TH 300 castings. The reasonable structural strength is calculated and analyzed by finite element analysis to provide high mechanical rigidity. The casting structure adopts integrated molding technology box structure machine tool has high rigidity and high strength, with excellent geometric positioning accuracy is excellent. And can ensure the long-term stability and high precision.

    2. The base is wide, the column is a box structure, the saddle is widened and lengthened, the heavy load full support design, solid structure, can ensure the heavy load capacity during processing.

    3. The spindle box is reinforced with ribs, and the contact length ratio between the spindle box and the column is appropriate to provide stable support for the spindle.

    4. Three-axis motor and precision high-speed ball screw direct transmission, enhance rigidity and improve precision.

    5. The three-axis adopts a 45 roller linear guide rail, which has the characteristics of high rigidity, low noise, and low friction, and can do fast displacement and obtain the best circular accuracy.

    6. The cutting fluid capacity is large, which can quickly discharge the cutting heat. The water tank is L-type and placed on both sides of the machine to save space.

    7. A fast, simple, reliable, and long-life tool exchange device, to provide stable and reliable tool exchange. Unique tool switching device design, advanced cam-type drive mechanism, arbitrary position knife selection ability, can be quickly controlled by PLC software. The knife changing mechanism has been tested one million times and meets the reliability requirements. Quick knife mechanism saves cutting time and improves production efficiency. The cam-driven knife library ensures high-precision rotation and runs smoothly with heavy-duty tools.

    8. Standard rotation speed of the spindle is 8,000 rpm. Standard machine set uses a large horsepower spindle motor. Spindle and motor belt connection greatly reduces the transmission noise and heat generation. The spindle uses G-TECH GT-5052A dynamic balance correction equipment to directly correct the spindle's dynamic balance online, so that the spindle can avoid the resonance phenomenon at high speed and ensure the best machining accuracy. Belt 10000 rpm, straight junction 12000 rpm spindle for high-speed cutting

    9. Use high high-strength and toughness four-flap claw pull knife, large contact surface, strong grasp force, small handle pull nail loss, and long life.

    10. The electrical box adopts the rear hanging design, which saves the occupied space, makes the limited space, and obtains the maximum use.


    2. Mechanical specifications

    model number

    unit

    JW-M855L

    operating floor

    bed dimension

    mm

    1000*550

    Maximum load bearing

    kg

    600

    T-type slot (width x number x spacing)

    mm

    18x5x100

    Table Travel

    X-axis Strokemm

    mm

    820

    Y-axis Strokemm

    mm

    550

    Vertical strokemm

    mm

    600

    principal axis

    The distance from the main shaft nose to the work table

    mm

    130-730

    Distance from the spindle center to the pillar

    mm

    640

    Main shaft speed

    rpm

    12000

    Main shaft speed

    Type

    BBT-40

         Main shaft head casing aperture

    mm

    φ150mm

    Spindle transmission mode

    -

    Belt spindle

    Automatically change the knife

    Maximum tool diameter (no adjacent knife)

    mm

    Φ80Φ130

    Maximum tool length

    mm

    300

    Maximum tool length

    kg

    8

    Tool selection


    Random knife selection

    knife handle

    Type

    BT-40

    Knife library capacity

    Pieces

    24

    Knife library capacity

    -

    Knife arm type

    Tool exchange time (knife to knife)

    Sec

    1.8

    blind rivet

    Type

    P40-1( 45°)

    Motor capacity

    controller


    SYNTEC 22MA

    spindle motor

    KW

    7.5/11

    Automatic lubrication installation

    w

    20

    Cutting a liquid pump

    w

    750

    Power capacity

    kVA

    25

    other

    Air source pressure requirements

    kg/cm2

    6/8

    Cut  tank capacity

    L

    200

    positioning accuracy

    mm

    ±0.005/300

    repeatability precision

    mm

    ±0.003/300

    Floor area and height

    mm

    2550*2360*2400

    Machine tool weight

    kg

    6000



    2.  Host standard-equipped

    1. SYNTEC 22MA

    2. Spindle cone hole blowing

    3. Cutting the blowing function

    4. Cutting of the coolant system

    5. Full cover

    6. Automatic lubrication system

    7. Foundation bolts and cushion blocks

    8. Toolbox and Tools

    9. work light

    10. Operation status indicator lamp

    11. Mobile hand-shake pulse generator

    12. Hand blowing air gun

    13. The machine washes the water gun

    14. Mechanical, electrical, and operational instructions

    15. Rigid attack teeth

    16. Electrical box heat exchanger

    17. Manual pine knife device

    18. Automatic tool switching system

    19. Three-axis slide rail telescopic shield

    20. Z-axis nitrogen balance cylinder counterweight


    4. Main zero unit manufacturers

    order number

    nomenclature

    specifications and models

    country of origin

    manufacturer

    1

    numerical control system

    22MA

    Taiwan, China

     SYNTEC

    2

    spindle motor

    11/15KW

    Taiwan, China

     SYNTEC

    3

    XYZAxis motor

    3.9/3.9/5.9

    Taiwan, China

     SYNTEC

    4

    Change the knife-tool manipulator structure

    Cam-type BT40-24T

    Taiwan, China

    Speedcn

    5

    Cam-type BT40-24T

    Φ40/12

    Japan

    THK

    6

    Rolling bead wire bar bearing

    30TAC62B

    Japan

    NSK/FAG

    7

    Linear guide rail(X/Y/Z)

    45pin roller

    Japan

    THK

    8

    principal axis

    BBT-40-12000RPM

    Taiwan, China

    Speedcn

     



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