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  • Machining Center JW-M1160L

    The key parts, such as the bed body column and spindle box, are stabilized with high-quality TH 300 castings. The reasonable structural strength is calculated and analyzed by finite element analysis to provide high mechanical rigidity. The casting structure adopts integrated molding technology box structure machine tool has high rigidity and high strength, and the geometric positioning accuracy is excellent. And can ensure the long-term stability and high precision.

    Description

    1.Main features of the machine tools

    (1) The key parts, such as the bed body column and spindle box, are stabilized with high-quality TH 300 castings. The reasonable structural strength is calculated and analyzed by finite element analysis to provide high mechanical rigidity. The casting structure adopts integrated molding technology box structure machine tool has high rigidity and high strength, and the geometric positioning accuracy is excellent. And can ensure the long-term stability and high precision.

    (2)The base is wide, the column is a box structure, the saddle is widened and lengthened, the heavy load full support design, the structure is solid, which can ensure the heavy load capacity during processing. 

    (3) The ribs are reinforced in the spindle box, and the contact length ratio between the spindle box and the column is appropriate to provide stable support for the main shaft

    (4)Three-axis motor and precision high-speed ball screw direct drive, enhance rigidity and improve precision.5.X Y轴采With the roller linear guide rail, with the characteristics of high rigidity, low noise, low friction, can do fast displacement and obtain the best circular precision.

    (6)The cutting fluid capacity is large to discharge the cutting heat quickly. The water tank is L-type and placed on both sides of the machine to save space.

    (7)Fast, simple, reliable, and long-life tool exchange device to provide stable and reliable tool exchange. Unique tool switching device design, advanced cam-type drive mechanism, arbitrary position knife selection ability, and can be quickly controlled by PLC software. The knife changing mechanism has been tested one million times and meets the reliability requirements. Quick knife mechanism saves cutting time and improves production efficiency. The cam-driven knife library ensures high-precision rotation and runs smoothly with heavy-duty tools.

    (8)The spindle standard rotation speed is 8,000 rpm. Standard machine set uses a large horsepower spindle motor. Spindle and motor belt connection greatly reduces the transmission noise and heat generation. The spindle uses G-TECH GT-5052A dynamic balance correction equipment to directly correct the spindle's dynamic balance online, so that the spindle can avoid the resonance phenomenon at high speed and ensure the best machining accuracy. Belt 10000 rpm, straight junction 12000 rpm spindle for high-speed cutting (optional).

    (9)Use a high-strength and toughness four-flap claw pull knife, large contact surface, strong grasp force, small handle pull nail loss, long life.

    10The electrical box adopts the rear hanging design to save space, make the limited space, and obtain the maximum use.


    2Mechanical specifications

    model

    unit

    JW-M1160L(Two lines a hard

    staging

    bed dimension

    mm

    1200*650

    Maximum load bearing

    kg

    800

    T-type slot (width x number x spacing)

    mm

    18x5x120

    travel

    X-axis travel

    mm

    1100

    Y-axis travel

    mm

    650

    Z-axis travel

    mm

    750

    principal axis

    The distance from the main shaft nose to the work table

    mm

    95-845

    Distance from the spindle center to the pillar

    mm

    700

    Main shaft speed

    rpm

    8000

    Taper hole of the spindle

    Type

    BT-40

            Spindle diameter

    mm

    φ150mm

    Spindle transmission mode

    -

    pop-rivet

    Automatically change the knife

    Maximum tool diameter (no adjacent knife)

    mm

    Φ80(Φ130

    Maximum tool length

    mm

    300

    Maximum tool weight

    kg

    8

    Tool selection


    Random knife selection

    knife handle

    Type

    BT-40

    Knife library capacity

    Pieces

    24

    Tool exchange

    -

    Knife arm type

    Tool exchange time (knife to knife)

    Sec

    1.8

    blind rivet

    Type

    P40-1( 45°)

    Motor capacity

    controller


    SYNTEC

    Spindle motor (continuous / 15 min)

    kW

    11/15

    Seromotor (X/Y/Z)

    kW

    3.9/3.9/3.9

    Automatic lubrication installation

    w

    20

    Cutting a liquid pump

    w

    750-2

    Power capacity

    kVA

    25

    other

    Air source pressure requirements

    kg/cm2

    6/8

    Cut the tank capacity

    L

    200

    positioning accuracy

    mm

    ­­±0.005/300

    repeatability precision

    mm

    ±0.003/300

    Floor area and height

    mm

    2900*2360*2400

    Machine tool weight

    kg

    6500


    3. Host standard standard-equipped

    1. Host standard configuration

    2. SYNTEC 22MA SYNTEC

    2. Spindle cone hole blowing

    3. Cutting and blowing air function

    4. Cutting of the coolant system

    5. Full cover

    6. Automatic lubrication system

    7. Foundation bolts and pads

    8. Toolboxes and tools

    9. Working light

    10. Operation status indicator light

    11. Mobile hand-shake pulse generator

    12. Hand air gun

    13. Clean the water gun on the machine table

    14. Mechanical, electrical, and operational instructions

    15. Rigid teeth

    16. Electrical box heat exchanger

    17. Manual pine knife device

    18. Automatic cutting tool exchange system

    19. Three-axis slide rail expansion shield

    20. Z Axis nitrogen gas counterweight


    4. Random attachment

    P / N

    name of a part

    specifications

    quantity

    *

    hold-all


    A set

    manual of operation


    1

    circuit diagram


    1

    Random accuracy table


    1

    Basic supplies


    A set


    5Main zero manufacturers

    order number

    name

    specifications and models

    country of origin

    manufacturer

    1

    numerical control system

    SYNTEC 22MA

    Taiwan, China

    SYNTEC

    2

    spindle motor

    11/15kW

    Taiwan, China

    SYNTEC

    3

    XYZ Axis motor

    3.9/3.9/5.9 kW

    Taiwan, China

    SYNTEC

    4

    Change the knife-tool manipulator structure

    Cam-type BT40-24T

    Taiwan, China

    OKADA/Speedcn

    5

    ball screw pair

    Φ40/12

    Japan / Taiwan China

    THK

    6

    Rolling bead wire bar bearing

    30TAC62B

    Japan

    NSK/FAG

    7

    Linear rail (X / Y)

    45

    Japan / Taiwan China

    THK

    8

    principal axis

    BT-40-8000RPM

    Taiwan, China

    Speedcn



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