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The key parts, such as the bed body column and spindle box, are stabilized with high-quality TH 300 castings. The reasonable structural strength is calculated and analyzed by finite element analysis to provide high mechanical rigidity. The casting structure adopts integrated molding technology box structure machine tool has high rigidity and high strength, and the geometric positioning accuracy is excellent. And can ensure the long-term stability and high precision.
1.Main features of the machine tools
(1) The key parts, such as the bed body column and spindle box, are stabilized with high-quality TH 300 castings. The reasonable structural strength is calculated and analyzed by finite element analysis to provide high mechanical rigidity. The casting structure adopts integrated molding technology box structure machine tool has high rigidity and high strength, and the geometric positioning accuracy is excellent. And can ensure the long-term stability and high precision.
(2)The base is wide, the column is a box structure, the saddle is widened and lengthened, the heavy load full support design, the structure is solid, which can ensure the heavy load capacity during processing.
(3) The ribs are reinforced in the spindle box, and the contact length ratio between the spindle box and the column is appropriate to provide stable support for the main shaft
(4)Three-axis motor and precision high-speed ball screw direct drive, enhance rigidity and improve precision.5.X Y轴采With the roller linear guide rail, with the characteristics of high rigidity, low noise, low friction, can do fast displacement and obtain the best circular precision.
(6)The cutting fluid capacity is large to discharge the cutting heat quickly. The water tank is L-type and placed on both sides of the machine to save space.
(7)Fast, simple, reliable, and long-life tool exchange device to provide stable and reliable tool exchange. Unique tool switching device design, advanced cam-type drive mechanism, arbitrary position knife selection ability, and can be quickly controlled by PLC software. The knife changing mechanism has been tested one million times and meets the reliability requirements. Quick knife mechanism saves cutting time and improves production efficiency. The cam-driven knife library ensures high-precision rotation and runs smoothly with heavy-duty tools.
(8)The spindle standard rotation speed is 8,000 rpm. Standard machine set uses a large horsepower spindle motor. Spindle and motor belt connection greatly reduces the transmission noise and heat generation. The spindle uses G-TECH GT-5052A dynamic balance correction equipment to directly correct the spindle's dynamic balance online, so that the spindle can avoid the resonance phenomenon at high speed and ensure the best machining accuracy. Belt 10000 rpm, straight junction 12000 rpm spindle for high-speed cutting (optional).
(9)Use a high-strength and toughness four-flap claw pull knife, large contact surface, strong grasp force, small handle pull nail loss, long life.
(10)The electrical box adopts the rear hanging design to save space, make the limited space, and obtain the maximum use.
2﹒Mechanical specifications
model | unit | JW-M1160L(Two lines a hard) | |
staging | bed dimension | mm | 1200*650 |
Maximum load bearing | kg | 800 | |
T-type slot (width x number x spacing) | mm | 18x5x120 | |
travel | X-axis travel | mm | 1100 |
Y-axis travel | mm | 650 | |
Z-axis travel | mm | 750 | |
principal axis | The distance from the main shaft nose to the work table | mm | 95-845 |
Distance from the spindle center to the pillar | mm | 700 | |
Main shaft speed | rpm | 8000 | |
Taper hole of the spindle | Type | BT-40 | |
Spindle diameter | mm | φ150mm | |
Spindle transmission mode | - | pop-rivet | |
Automatically change the knife | Maximum tool diameter (no adjacent knife) | mm | Φ80(Φ130) |
Maximum tool length | mm | 300 | |
Maximum tool weight | kg | 8 | |
Tool selection | Random knife selection | ||
knife handle | Type | BT-40 | |
Knife library capacity | Pieces | 24 | |
Tool exchange | - | Knife arm type | |
Tool exchange time (knife to knife) | Sec | 1.8 | |
blind rivet | Type | P40-1( 45°) | |
Motor capacity | controller | SYNTEC | |
Spindle motor (continuous / 15 min) | kW | 11/15 | |
Seromotor (X/Y/Z) | kW | 3.9/3.9/3.9 | |
Automatic lubrication installation | w | 20 | |
Cutting a liquid pump | w | 750-2 | |
Power capacity | kVA | 25 | |
other | Air source pressure requirements | kg/cm2 | 6/8 |
Cut the tank capacity | L | 200 | |
positioning accuracy | mm | ±0.005/300 | |
repeatability precision | mm | ±0.003/300 | |
Floor area and height | mm | 2900*2360*2400 | |
Machine tool weight | kg | 6500 |
3. Host standard standard-equipped
1. Host standard configuration
2. SYNTEC 22MA SYNTEC
2. Spindle cone hole blowing
3. Cutting and blowing air function
4. Cutting of the coolant system
5. Full cover
6. Automatic lubrication system
7. Foundation bolts and pads
8. Toolboxes and tools
9. Working light
10. Operation status indicator light
11. Mobile hand-shake pulse generator
12. Hand air gun
13. Clean the water gun on the machine table
14. Mechanical, electrical, and operational instructions
15. Rigid teeth
16. Electrical box heat exchanger
17. Manual pine knife device
18. Automatic cutting tool exchange system
19. Three-axis slide rail expansion shield
20. Z Axis nitrogen gas counterweight
4. Random attachment
P / N | name of a part | specifications | quantity |
* | hold-all | A set | |
△ | manual of operation | 1 | |
△ | circuit diagram | 1 | |
△ | Random accuracy table | 1 | |
☆ | Basic supplies | A set |
5﹒Main zero manufacturers
order number | name | specifications and models | country of origin | manufacturer |
1 | numerical control system | SYNTEC 22MA | Taiwan, China | SYNTEC |
2 | spindle motor | 11/15kW | Taiwan, China | SYNTEC |
3 | X、Y、Z Axis motor | 3.9/3.9/5.9 kW | Taiwan, China | SYNTEC |
4 | Change the knife-tool manipulator structure | Cam-type BT40-24T | Taiwan, China | OKADA/Speedcn |
5 | ball screw pair | Φ40/12 | Japan / Taiwan China | THK |
6 | Rolling bead wire bar bearing | 30TAC62B | Japan | NSK/FAG |
7 | Linear rail (X / Y) | 45 | Japan / Taiwan China | THK |
8 | principal axis | BT-40-8000RPM | Taiwan, China | Speedcn |
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